Wire Size for 100 Feet Run

What wire size do you need for a 100 ft run? See the complete wire gauge chart for 15A–200A circuits at 100 ft, keeping voltage drop under 3%. Common for garage, workshop, or outbuilding circuits. Voltage drop becomes significant — upsize wire one gauge.

Wire Size Chart for 100 Feet Run (Copper, 3% Max VD)

Amps120V WireVD%240V WireVD%
15A10 AWG2.5%12 AWG2.0%
20A8 AWG2.1%12 AWG2.6%
30A6 AWG2.0%10 AWG2.5%
40A6 AWG2.6%8 AWG2.1%
50A4 AWG2.1%6 AWG1.6%
60A4 AWG2.5%4 AWG1.2%
80A3 AWG2.6%3 AWG1.3%
100A1 AWG2.1%1 AWG1.0%
150A3/0 AWG1.5%3/0 AWG0.8%
200A4/0 AWG1.6%4/0 AWG0.8%

Based on copper conductors, 75°C rating, 100 ft one-way distance, 3% max voltage drop. Use our Voltage Drop Calculator for exact calculations.

Why Distance Matters for Wire Sizing

At 100 ft, conductor resistance becomes significant. Per NEC 210.19 (FPN No. 4), total voltage drop should not exceed 5% for branch circuits (3% recommended for the branch circuit alone). Common for garage, workshop, or outbuilding circuits. Voltage drop becomes significant — upsize wire one gauge.

The voltage drop formula: VD% = (2 × L × I × R) / (CMA × V) × 100 where L is one-way distance in feet, I is current in amps, R is conductor resistivity (10.37 for copper), CMA is wire area in circular mils, and V is voltage.

Cost Considerations

For 100 ft runs at high amperage, wire cost becomes significant. Compare the cost of upsized wire against the energy savings from reduced voltage drop over the system lifetime.

Disclaimer: Reference only. Verify with a licensed electrician. Ambient temperature derating and conduit fill may require further upsizing.

Frequently Asked Questions