Wire Size for 25 Feet Run

What wire size do you need for a 25 ft run? See the complete wire gauge chart for 15A–200A circuits at 25 ft, keeping voltage drop under 3%. Short run — typical within a room or to a nearby outlet. Most standard wire sizes work without voltage drop concerns.

Wire Size Chart for 25 Feet Run (Copper, 3% Max VD)

Amps120V WireVD%240V WireVD%
15A14 AWG1.6%14 AWG0.8%
20A12 AWG1.3%12 AWG0.7%
30A10 AWG1.2%10 AWG0.6%
40A8 AWG1.0%8 AWG0.5%
50A6 AWG0.8%6 AWG0.4%
60A4 AWG0.6%4 AWG0.3%
80A3 AWG0.7%3 AWG0.3%
100A1 AWG0.5%1 AWG0.3%
150A3/0 AWG0.4%3/0 AWG0.2%
200A4/0 AWG0.4%4/0 AWG0.2%

Based on copper conductors, 75°C rating, 25 ft one-way distance, 3% max voltage drop. Use our Voltage Drop Calculator for exact calculations.

Why Distance Matters for Wire Sizing

At 25 ft, conductor resistance becomes significant. Per NEC 210.19 (FPN No. 4), total voltage drop should not exceed 5% for branch circuits (3% recommended for the branch circuit alone). Short run — typical within a room or to a nearby outlet. Most standard wire sizes work without voltage drop concerns.

The voltage drop formula: VD% = (2 × L × I × R) / (CMA × V) × 100 where L is one-way distance in feet, I is current in amps, R is conductor resistivity (10.37 for copper), CMA is wire area in circular mils, and V is voltage.

Cost Considerations

For 25 ft runs at high amperage, wire cost becomes significant. Compare the cost of upsized wire against the energy savings from reduced voltage drop over the system lifetime.

Disclaimer: Reference only. Verify with a licensed electrician. Ambient temperature derating and conduit fill may require further upsizing.

Frequently Asked Questions