Wire Size for 500 Feet Run
What wire size do you need for a 500 ft run? See the complete wire gauge chart for 15A–200A circuits at 500 ft, keeping voltage drop under 3%. Extremely long run typical for farms, ranches, and rural properties. Voltage step-up/step-down transformers may be more economical.
Wire Size Chart for 500 Feet Run (Copper, 3% Max VD)
| Amps | 120V Wire | VD% | 240V Wire | VD% |
|---|---|---|---|---|
| 15A | 3 AWG | 2.5% | 6 AWG | 2.5% |
| 20A | 2 AWG | 2.6% | 4 AWG | 2.1% |
| 30A | 1/0 AWG | 2.5% | 3 AWG | 2.5% |
| 40A | 2/0 AWG | 2.6% | 2 AWG | 2.6% |
| 50A | 3/0 AWG | 2.6% | 1 AWG | 2.6% |
| 60A | 4/0 AWG | 2.5% | 1/0 AWG | 2.5% |
| 80A | 4/0 AWG | 3.3% | 2/0 AWG | 2.6% |
| 100A | 4/0 AWG | 4.1% | 3/0 AWG | 2.6% |
| 150A | 4/0 AWG | 6.1% | 4/0 AWG | 3.1% |
| 200A | 4/0 AWG | 8.2% | 4/0 AWG | 4.1% |
Based on copper conductors, 75°C rating, 500 ft one-way distance, 3% max voltage drop. Use our Voltage Drop Calculator for exact calculations.
Why Distance Matters for Wire Sizing
At 500 ft, conductor resistance becomes significant. Per NEC 210.19 (FPN No. 4), total voltage drop should not exceed 5% for branch circuits (3% recommended for the branch circuit alone). Extremely long run typical for farms, ranches, and rural properties. Voltage step-up/step-down transformers may be more economical.
The voltage drop formula: VD% = (2 × L × I × R) / (CMA × V) × 100 where L is one-way distance in feet, I is current in amps, R is conductor resistivity (10.37 for copper), CMA is wire area in circular mils, and V is voltage.
Cost Considerations
For 500 ft runs at high amperage, wire cost becomes significant. At this distance, consider installing a sub-panel at the destination — it may be cheaper to run one large feeder than multiple oversized branch circuits.
Disclaimer: Reference only. Verify with a licensed electrician. Ambient temperature derating and conduit fill may require further upsizing.