1-1/2 Inch Conduit Fill Chart

Q: How many #12 THHN wires fit in 1-1/2" conduit?

Up to 48 #12 THHN wires fit in 1-1/2" EMT conduit per NEC Chapter 9 Table C1, based on 40% fill for 3+ conductors.

Q: What is the fill area of 1-1/2" EMT conduit?

1-1/2" EMT conduit has an internal area of 0.631 sq inches. At 40% fill (3+ wires): 0.252 sq inches available. At 31% fill (over 2 wires): 0.196 sq inches.

Q: What are the NEC conduit fill rules?

1 wire: 53% fill. 2 wires: 31% fill. 3+ wires: 40% fill per NEC Chapter 9 Table 1. These percentages apply to the conduit internal cross-sectional area.

How many wires fit in 1-1/2" conduit? See the complete THHN wire fill chart for 1-1/2" EMT, PVC, and rigid conduit per NEC Chapter 9 Table C1. Common uses: 6-12 circuits, panel feeds.

1-1/2" Conduit Specifications

1-1/2" (1.5" trade size)

EMT Area

0.631 sq in

PVC Area

0.668 sq in

40% Fill

0.252 sq in

31% Fill

0.196 sq in

Common Use

6-12 circuits

THHN Wire Fill Chart — 1-1/2" EMT Conduit

Wire Size	Max Wires (40% fill)
#4 THHN	8 wires
#6 THHN	12 wires
#8 THHN	17 wires
#10 THHN	29 wires
#12 THHN	48 wires
#14 THHN	65 wires

Based on NEC Chapter 9 Table C1 for EMT conduit with THHN/THWN-2 conductors at 40% fill (3+ conductors).

NEC Conduit Fill Rules

1 conductor: 53% of conduit area. 2 conductors: 31% of conduit area. 3+ conductors: 40% of conduit area. These rules are per NEC Chapter 9 Table 1 and apply to all conduit types (EMT, PVC, rigid).

Equipment grounding conductors count toward fill but not toward ampacity derating. Bare grounds use less area than insulated conductors of the same gauge.

When to Use 1-1/2" Conduit

6-12 circuits, panel feeds. This size is used for larger residential and light commercial installations. Use our Conduit Fill Calculator for exact fill calculations with mixed wire sizes.

Disclaimer: Based on NEC Chapter 9 tables. Verify with local codes. Consult a licensed electrician.